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设备之星

产品 PRODUCT

  1. 意大利ORTRP系列滚丝机
  2. 意大利ORTRP系列滚丝机
  3. 意大利ORTRP系列滚丝机
  4. 意大利ORTRP系列滚丝机
  5. 意大利ORTRP系列滚丝机
  6. 意大利ORTRP系列滚丝机

意大利ORTRP系列滚丝机

  • 生产厂商及品牌名称MICO s.r.l. ORT Italia.
  • 设备型号及加工参数RP系列双主轴单滑座滚丝机
  • 参考价格范围

The most traditional thread rolling machine suitable for all rolling threads and cold deformations

  1. 详细信息


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The RP series is perfectly suitable for all types of threading and cold forming on cylindrical components according to all the standards (ISO , ACME , TPN, WORM SCREWS, etc.). It is equipped with two rolling spindles driven by directly connected brushless motors. The RP series individualize one moveable and one fixed head. Its pressing force is ranging from 100 kN to 1250 kN.
该RP系列非常适合圆柱形元件根据所有的标准(ISO,ACME,TPN,WORM SCREWS等)进行各类滚丝和冷成形。它配有两个滚动轴,直接连接无刷电机驱动。该RP系列很个性化,它具有一个可移动滚丝头和一个固定滚丝头。它的压紧力范围是从100千牛到1250千牛。

The RP model has been developed to allow fast and precise plunge and through feed rolling operations and it can be equipped with PLC or CNC control unit.
RP系列允许快速精确的切入和贯穿进给滚丝操作,而且它可以配备PLC或CNC控制单元。


BP10RP18RP24RP30RP50RP80RP100RP125

Max pressure(kN)
最大压力

10018024030050080010001250
Max workpiece diameter(mm)
最大工件直径
306070100120140160200
Min workpiece diameter (mm)
最小工件直径
22334444
Max die width (mm)
最大滚轮宽度
65150160200250300300350

Max pitch (mm)
最大螺距

2.5561014161820
Spindles diameter (mm)
主轴直径
405469.8569.8580100100100/120
Weight (kg)
重量
120018003500350050006000900011000


Product Description产品描述

Cold forming advantages冷成形优势

·         Low cycle time缩短循环时间

·         Low cost production per part降低部件生产成本

·         Improved mechanical properties of material提高了物料的机械属性

·         Outstanding surface quality杰出的表面质量

·         High precision高精度

·         No material waste无材料浪费


Newly redesigned machine frame 新设计的机器框架

The machine’s base geometry has been designed with the use of FEM calculation system, and is thus characterized by high strength and rigidity. Therefore it gives almost complete reduction of bending even of the most stubborn burrs.
机器的基本几何形状是使用FEM计算系统设计的,因此具有高强度和高刚性的特点。


Energy Saving - optional  节能系统

Guided by the requests of factory 4.0, more and more customers are looking for solutions to maximize the machinery efficiency. In order to meet this request, MICO s.r.l. has developed and patented a new technology solution for the hydraulic system - capable to dramatically reduce the energy consumption of thread rolling machines.
在工厂4.0的要求的指导下,越来越多的客户正在寻找解决方案,以最大限度地提高机器效率。 为了满足这一要求,MICO s.r.l. 开发并获得了液压系统方面的新技术解决方案 的专利- 能够显着降低滚丝机的能耗。

In the table below we present the comparison between a thread rolling machine equipped with traditional hydraulic system and the same machine with the "Energy Saving" installed on board.
在下表中,我们呈现了配备传统液压系统的滚丝机与配备“节能系统”的滚丝机的对比。

HYDRAULIC CONSUMPTION 液压消耗


OLD VERSION

老版本

NEW VERSION

新版本

HYDRAULIC

SAVING

液压节能

TOTAL SAVING

总节能

POWER

CONSUMPTION

(kW)

电力消耗(千瓦)

PUMP USAGE

[TIME]

泵使用(时间)

 

POWER

CONSUMPTION

(kW)

电力消耗(千瓦)

PUMP USAGE

[TIME]

泵使用(时间)

 

(%)

 

(%)

 

2

100%

2

25%

70

70

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Dies matching research - optional   自动对牙

MICO s.r.l.- ORT Italia has developed a technical solution that enables the  automatic dies match research.
MICO s.r.l.- ORT Italia开发了一种技术解决方案,使模具自动对牙。

During working process, both infeed or throughfeed with helicoidal profiled dies, it is necessary to reciprocally position the dies. This operation, traditionally performed manually by the operator, can today be done in a simple, fast and automatic way thanks to the solution studied and realized by ORT Italia.
在工作过程中,螺旋成型模具的径向滚丝和轴向滚丝,都必须使模具往复定位。 这种操作传统上由操作者手动执行,现在可以以简单,快速和自动的方式完成,这要归功于ORT Italia研究和实现的解决方案。

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The system is composed by这个系统由以下部件组成:

  • A sliding guide that supports a three-dimensional probe. 
    一个支撑三维探头的滑动导轨

  • A pneumatic system that positions the probe in the positions of profiles analysis.
    一个将探头定位在型材分析位置的气动系统。

  • The software for the interfacing and spindles’driving.
    用于接口和主轴驱动的软件。

By starting the automatic match research cycle, the machine performs all phases of the matching cycle, it finds the dies angular positions and moves back the probe to the resting place in an automatic way. The angular value of each tool is then stored and can be recalled at any time in aBsimple and intuitive way by the Operating Panel.
机器通过启动自动匹配周期进行所有相位的周期匹配,找到模具角度位置并自动将探针移回到静止位置。 然后存储每个模具的角度值,并且可以通过操作面板以简单和直观的方式随时调用。

可加工的部分工件:

螺纹.jpg




TAG:   RP系列双主轴单滑座滚丝机