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  1. 意大利ORT2RP系列滚丝机
  2. 意大利ORT2RP系列滚丝机
  3. 意大利ORT2RP系列滚丝机

意大利ORT2RP系列滚丝机

  • 生产厂商及品牌名称MICO s.r.l. ORT Italia.
  • 设备型号及加工参数2RP系列双主轴双滑座滚丝机
  • 参考价格范围

Two sliding heads for an optimal Symmetry of the process.

  1. 详细信息

The 2RP series is perfectly suitable for all types of threading and cold forming on cylindrical components according to all the standards (ISO , ACME , TPN, WORM SCREWS, etc.). It is equipped with two rolling spindles driven by directly connected brushless motors. The 2RP series individualize two movable heads which allows the work piece to rotate in one fixed position during rolling, this improves the forming process and simplifies the loading/unloading system for long bars. Its pressing force is ranging from 100 kN to 1250 kN.
该2RP系列非常适合圆柱形元件根据所有的标准(ISO,ACME,TPN,WORM SCREWS等)进行各类滚丝和冷成形。它配有两个滚动轴,直接连接无刷电机驱动。该2RP系列很个性化,它具有两个可移动滚丝头,它可以使工件在滚丝的时候围绕一个固定位置转动,此举提升了成形工艺且简化了长棒材的上/下料系统。它的压紧力范围是从100千牛到1250千牛。

The 2RP model has been developed to allow fast and precise plunge and throughfeed rolling operations and it can be equipped with PLC or CNC control unit.
2RP系列允许快速精确的切入和贯穿进给滚丝操作,而且它可以配备PLC或CNC控制单元。


2RP182RP302RP502RP802RP120

Max pressure(kN)
最大压力

1803305008001250
Max workpiece diameter(mm)
最大工件直径
60100120140200
Min workpiece diameter (mm)
最小工件直径
23444

Max die width (mm)
最大滚轮宽度

150200250300350

Max pitch (mm)
最大螺距

510141620

Spindles diameter (mm)
主轴直径

5469.8580100100/120

Weight (kg)
重量

180035005000600011000


Product Description产品描述

Cold forming advantages冷成形优势

·         Low cycle time缩短循环时间

·         Low cost production per part降低部件生产成本

·         Improved mechanical properties of material提高了物料的机械属性

·         Outstanding surface quality杰出的表面质量

·         High precision高精度

·         No material waste无材料浪费


Newly redesigned machine frame 新设计的机器框架

The machine’s base geometry has been designed with the use of FEM calculation system, and is thus characterized by high strength and rigidity. Therefore it gives almost complete reduction of bending even of the most stubborn burrs.
机器的基本几何形状是使用FEM计算系统设计的,因此具有高强度和高刚性的特点。


Automatic adjustment of swivel angle - optional 自动调整旋转角度

The thread rolling machine can be equipped with heads inclination system for heads angles’adjustment (necessary for throughfeed rolling) managed directly from the Operating Panel using a motorized movement. Once saved, the position can be easily recalled at any time when launching a new production of the same workpiece. The system uses a hydraulic lock which keeps blocked the heads in working conditions and unlocks them when the inclination adjustment is requested.
滚丝机可以为头角度调整(轴向滚丝所必须的)配备头倾斜系统,头角度调整由操作面板管理控制,通过电机运动进行。 一旦保存,当启动相同工件的新生产时,可以随时调用保存的位置。 该系统使用液压锁,头部在工作状态下是它是锁定的,且当要求进行倾斜度调整时解锁。

1478416876531399.jpg


Energy Saving - optional  节能系统

Guided by the requests of factory 4.0, more and more customers are looking for solutions to maximize the machinery efficiency. In order to meet this request, MICO s.r.l. has developed and patented a new technology solution for the hydraulic system - capable to dramatically reduce the energy consumption of thread rolling machines.
在工厂4.0的要求的指导下,越来越多的客户正在寻找解决方案,以最大限度地提高机器效率。 为了满足这一要求,MICO s.r.l. 开发并获得了液压系统方面的新技术解决方案 的专利- 能够显着降低滚丝机的能耗。

In the table below we present the comparison between a thread rolling machine equipped with traditional hydraulic system and the same machine with the "Energy Saving" installed on board.
在下表中,我们呈现了配备传统液压系统的滚丝机与配备“节能系统”的滚丝机的对比。

HYDRAULIC CONSUMPTION 液压消耗


OLD VERSION

老版本

NEW VERSION

新版本

HYDRAULIC

SAVING

液压节能

TOTAL 
SAVING

总节能

POWER

CONSUMPTION

(kW)

电力消耗(千瓦)

PUMP USAGE

[TIME]

泵使用(时间)

 

POWER

CONSUMPTION

(kW)

电力消耗(千瓦)

PUMP USAGE

[TIME]

泵使用(时间)

 

(%)

 

(%)

 

2

100%

2

25%

70

70


1478416889258061.jpg

Dies matching research - optional   自动对牙

MICO s.r.l.- ORT Italia has developed a technical solution that enables the  automatic dies match research.
MICO s.r.l.- ORT Italia开发了一种技术解决方案,使模具自动对牙。

During working process, both infeed or throughfeed with helicoidal profiled dies, it is necessary to reciprocally position the three dies. This operation, traditionally performed manually by the operator, can today be done in a simple, fast and automatic way thanks to the solution studied and realized by ORT Italia.
在工作过程中,螺旋成型模具的径向滚丝和轴向滚丝,都必须使模具往复定位。 这种操作传统上由操作者手动执行,现在可以以简单,快速和自动的方式完成,这要归功于ORT Italia研究和实现的解决方案。

1478416898276909.jpg


The system is composed by这个系统由以下部件组成:

  • A sliding guide that supports a three-dimensional probe.  
    一个支撑三维探头的滑动导轨

  • A pneumatic system that positions the probe in the positions of profiles analysis.
    一个将探头定位在型材分析位置的气动系统。

  • The software for the interfacing and spindles’driving.
    用于接口和主轴驱动的软件。

By starting the automatic match research cycle, the machine performs all phases of the matching cycle, it finds the dies angular positions and moves back the probe to the resting place in an automatic way. The angular value of each tool is then stored and can be recalled at any time in aBsimple and intuitive way by the Operating Panel.
机器通过启动自动匹配周期进行所有相位的周期匹配,找到模具角度位置并自动将探针移回到静止位置。 然后存储每个模具的角度值,并且可以通过操作面板以简单和直观的方式随时调用。


可加工的部分工件:

螺纹.jpg

TAG:   2RP系列双主轴双滑座滚丝机 意大利ORT